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Deionized Water

Guidelines

· All deionized water rinses should be tested for bacteria once per week according to the procedures in Section 12-2, Electrocoat Recirculated / Dip Rinses, Testing.

· Treat for bacteria when the deionized water rinses test positive (>103) two (2) consecutive times.

· Treat the entire deionized water rinse system.

· Use the total number of gallons in the rinse system, plus 10% for piping, to calculate the amount of biocide to add.

· Alternate biocide treatments. Kathon EDC 1.5% or other liquid biocide one time, silver nitrate (AgNO3) the next.

· Biocides (i.e. kathon, hydrogen peroxide, etc.) are contact killers. The biocide must come in contact with the bacteria to kill it.

· Maintain biocide level for 24 hours.

Dosage

See Section 12-4 for suppliers and recommended dosages.

Kathon EDC 1.5%(or equivalent) - Add 1 – 2.3 gallons of liquid biocide per 1,000 gallons of rinse system to be treated.

Example: The dosage for an electrocoat system with a 3,500 gallon recirculated deionized water rinse would be as follows:

3,500 gallons recirculated DIW rinse
350 gallons 10% for piping
3,850 gallons to treat

3,850 gals. ¸ 1,000 = 3.85 gallons of liquid biocide
This is assuming a treatment of 1 gallon of biocide per 1,000 gal of E-Coat.

Hydrogen Peroxide (H2O2)– Add 5 gallons of 30% hydrogen peroxide per 1,000 gallons of rinse system to be treated.

Example: The dosage for an electrocoat system with a 4,000 gallon deionized recirculated rinse would be as follows:

4,000 gallons recirculated DIW rinse
400 gallons 10% for piping
4,400 gallons to treat

(4,400 ¸ 1,000) x 5 = 22 gallons of 30% H2O2

Silver Nitrate - Add 0.33 lb. per 1,000 gallons of E/Coat system to be treated. This is equal to 39 PPM dosage. For infections >105, a higher dosage of silver nitrate may be required.

Example: The dosage for a 3,500-gallon DIW stage would be as follows:

3, 500 gallons recirculated DIW rinse
350 gallons 10% for piping
3,850 gallons to treat

3,850 gallons ö 1000 = 3.85 X 0.33 = 1.3 Lbs. Silver Nitrate

除去离子了水

指南

· 为细菌每星期根据过程在节12-2水冲洗的除去离子的所有应该曾经被测试, Electrocoat重新散播/ 蘸冲洗, 测试。

· 为细菌的享受当除去离子的水冲洗积极的测试时(>103) 2(2) 联贯的时间。

· 对待全部除去离子的水冲洗系统。

· 使用加伦的全部的数量在冲洗系统, 加10% 因为尖叫, 计算biocide的数量增加。

· 交替的biocide治疗。 Kathon EDC 1.5% 或另外的液体biocide一次, 银硝酸根(AgNO3) 下一。

· Biocides(即。 kathon, 氢过氧化物, 等等。) 是联系杀手。 在接触与细菌biocide必须来杀死它。

· 有24个小时的时间维持biocide水平。

下药

为供应者和推荐的下药看见节12-4。

Kathon EDC 1.5%(或等价物) - 增加1– 液体biocide的2.3加伦每1,000加伦的冲洗系统被对待。

例子: 为有一3,500加伦的系统重新散播的一electrocoat的下药除去离子了水冲洗将同下:

3,500加伦重新散播DIW冲洗
350加伦10% 因为尖叫
对待的3,850加伦

3,850 女郎。 ¸ 1,000 = 液体biocide的3.85加伦
这骄傲1的一次治疗biocide的加伦每E大衣的1,000女郎。

氢过氧化物(H2O2)– 增加30%的5加伦 氢过氧化物每1,000加伦的冲洗系统被对待。

例子: 为有除去离子的一4,000加伦的一个electrocoat系统的下药重新散播冲洗将同下:

4,000加伦重新散播DIW冲洗
400加伦10% 因为尖叫
对待的4,400加伦

(4,400 ¸ 1,000) x 5 = 30%的22加伦 H2O2

银硝酸根- 增加0.33磅。 每被对待的E/大衣系统的1,000加伦。 对39这相等百万分之\O下药。 为感染>105, 银硝酸根的更高的下药可以被要求。

例子: 为一个3,500加伦DIW阶段的下药将同下:

3, 500加伦重新散播DIW冲洗
350加伦10% 因为尖叫
对待的3,850加伦

3,850 加伦ö 1000 = 3.85 X 0.33= 1.3磅。 银硝酸根